S2000 Do-it-yourself mods & repairs

[Cyclon36]

I think it's a good idea to have a list of posted do-it-yourself mods that are out there that include pictures and detailed instructions on how to do certain things. The links below point to a thread that has a good description on how to do something. Please feel free to post links as you find them so that we can have a good comprehensive list of pictures and direction for fixes/repairs/mods. They don't necessarily have to be from this forum either. Any source on the internet that clearly explains something will work. Thanks.


S2000 Do-it-yourself Links:

Engine/Transmission:
Changing the oil
Changing the transmission fluid
Changing the differential fluid
Changing the spark plugs
Flushing and bleeding the clutch fluid
Manually changing the clutch fluid
Installing an oil catch can
Reset maintenance and check engine lights
Reset ECU
Reset SRS light
Reset Maintenance Required light
How to do a valve adjustment
Installing a supercharger & aftercooler
Installing a Vortech supercharger
Tightening a Vortech supercharger belt
Replacing a Vortech supercharger belt
Flushing the coolant
Installing a VAFC
VAFC Settings
Installing an aftermarket clutch
Installing an AEM V.2
Map whack
Anti-spin oil filter clamp
Installing a CAI snorkel
Installing a AEM type cold air intake
Removing the stock exhaust
Installing a cat back exhaust
Installing a header
Replacing the MY04+ slave cylinder with a pre04 model
Modifying an existing 04/05 slave cylinder instead of replacing with an 03.
How to gravity bleed the clutch
Replacing the timing chain tensioner
DIY Krank Vent install

Suspension/Brakes:
Replace inner CV joint
Painting Calipers
How to change your brakes
How to install Wilwood big brake kit
Installing brake ducts
Installing Laminar Airflow Brake Ducts
Installing anti bumpsteer control arm
Installing stainless braided brake lines
Replacing the tire rod ball joint boot
Installing/removing shocks
Installing aftermarket coilovers
Installing an X-Brace
Manually changing the brake fluid

Body/Exterior Cosmetic:
How to roll fenders
Installing a carbon fiber hood
How to convert to a 2004
Front bumper and headlight conversion from 00-03 to an 04+ style
Replacing a pre02 soft top with a MY02+ softop with glass window
Lubricating the chassis
Windshield tape removal
How to install a hardtop (pre-04)
How to install a hardtop (MY04+)
How to install static tint to a plastic rear window
Replacing window glass
Installing a hardtop winch
Removing and installing new emblems
Creating a vented hood from a stock hood
Replacing a plastic rear window
How to turn stock exhaust tips blue
How to install and adjust a carbon fiber hood
How to replace the convertible top


Electrical/Audio:
Disable A/C in Defrost Mode
Top Down While Moving
Program keyless remote
Installing an aftermarket head unit
Installing door speakers
Garage opener mod
Subwoofer in footwell
Adding daytime running lights
Installing a shift light
Adding an auxillary passenger door unlock
Installing an auxillary power outlet
Creating speaker brackets for the door
Hardwiring a radar detector
Installing neon footwell lights
Enabeling the keyless entry while the car is started
How to get the radio serial number without taking the radio out
Installing Odyssey fog lights
More Modifry Mods

Interior:
Removing the door panel
Changing the A/C Micron Filter (Cabin Air Filter)
Fixing top rattle in MY04
Lowering the seats
Installing an aftermarket steering wheel
Installing Katzkin seats & reparing seat bolster

[Cyclon36]

Maintenance Schedule for Extreme Conditions.

This schedule is to be followed if you drive in one or more of these conditions most of the time:
Trips of less than 5 miles (less than 10 in freezing weather)
Extremely hot weather (over 90 degrees F)
Extensive idling or stop-and-go driving
Trailer towing, driving with a car-top carrier, or driving in the mountains
Muddy, dusty, or de-iced roads

3,750 mi/6,000 km
Replace engine oil and filter.

7,500 mi/12,000 km
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.

11,250 mi/18,000 km
Replace engine oil and filter.

15,000 mi/24,000 km/1 yr
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Replace air cleaner element.
Check parking brake adjustment.
Replace rear differential fluid.
Lubricate all hinges, locks, and latches with multi-purpose grease.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check for leaks.
#Inspect exhaust system.
#Inspect fuel lines and connections.
Check all lights.
Inspect the underbody.
# = See information on maintenance and emissions warranty, last column, page 151 of your owner's manual.

18,750 mi/30,000 km
Replace engine oil and filter.

22,500 mi/36,000 km
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.

26,250 mi/42,000 km
Replace engine oil and filter.

30,000 mi/48,000 km/2 yrs
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Replace air cleaner element.
Check parking brake adjustment.
Replace rear differential fluid.
Lubricate all hinges, locks, and latches with multi-purpose grease.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check for leaks.
#Inspect exhaust system.
#Inspect fuel lines and connections.
Check all lights.
Inspect the underbody.
# = See information on maintenance and emissions warranty, last column, page 151 of your owner's manual.
Inspect drive belt.
Replace dust and pollen filter*.
* = See dust and pollen filter on page 187 of your owner's manual for replacement information under special driving conditions.

33,750 mi/54,000 km
Replace engine oil and filter.

37,500 mi/60,000 km
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.

41,250 mi/66,000 km
Replace engine oil and filter.

3 years
Replace brake fluid (independent of mileage).

45,000 mi/72,000 km/3 yrs
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Replace air cleaner element.
Check parking brake adjustment.
Replace rear differential fluid.
Lubricate all hinges, locks, and latches with multi-purpose grease.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check for leaks.
#Inspect exhaust system.
#Inspect fuel lines and connections.
Check all lights.
Inspect the underbody.
# = See information on maintenance and emissions warranty, last column, page 151 of your owner's manual.

48,750 mi/78,000 km
Replace engine oil and filter.

52,500 mi/84,000 km
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.

56,250 mi/90,000 km
Replace engine oil and filter.

60,000 mi/96,000 km/4 yrs
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Replace air cleaner element.
Check parking brake adjustment.
Replace rear differential fluid.
Lubricate all hinges, locks, and latches with multi-purpose grease.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check for leaks.
#Inspect exhaust system.
#Inspect fuel lines and connections.
Check all lights.
Inspect the underbody.
# = See information on maintenance and emissions warranty, last column, page 151 of your owner's manual.
Inspect drive belt.
Replace dust and pollen filter*.
* = See dust and pollen filter on page 187 of your owner's manual for replacement information under special driving conditions.
Replace transmission fluid.

63,750 mi/102,000 km
Replace engine oil and filter.

67,500 mi/108,000 km
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.

71,250 mi/114,000 km
Replace engine oil and filter.

75,00 mi/120,000 km/5 yrs
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Replace air cleaner element.
Check parking brake adjustment.
Replace rear differential fluid.
Lubricate all hinges, locks, and latches with multi-purpose grease.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check for leaks.
#Inspect exhaust system.
#Inspect fuel lines and connections.
Check all lights.
Inspect the underbody.
# = See information on maintenance and emissions warranty, last column, page 151 of your owner's manual.

78,750 mi/126,000 km
Replace engine oil and filter.

82,500 mi/132,000 km
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.

86,250 mi/138,000 km
Replace engine oil and filter.

6 years
Replace brake fluid (independent of mileage).

90,000 mi/144,000 km/6 yrs
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Replace air cleaner element.
Check parking brake adjustment.
Replace rear differential fluid.
Lubricate all hinges, locks, and latches with multi-purpose grease.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check for leaks.
#Inspect exhaust system.
#Inspect fuel lines and connections.
Check all lights.
Inspect the underbody.
# = See information on maintenance and emissions warranty, last column, page 151 of your owner's manual.
Inspect drive belt.
Replace dust and pollen filter*.
* = See dust and pollen filter on page 187 of your owner's manual for replacement information under special driving conditions.

93,750 mi/150,000 km
Replace engine oil and filter.

97,500 mi/156,000 km
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.

101,250 mi/162,000 km
Replace engine oil and filter.

105,000 mi/168,000 km/7 yrs
Replace spark plugs.
Inspect valve clearance.
Check idle speed.
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Replace air cleaner element.
Check parking brake adjustment.
Replace rear differential fluid.
Lubricate all hinges, locks, and latches with multi-purpose grease.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check for leaks.
#Inspect exhaust system.
#Inspect fuel lines and connections.
Check all lights.
Inspect the underbody.
# = See information on maintenance and emissions warranty, last column, page 151 of your owner's manual.

108,750 mi/174,000 km
Replace engine oil and filter.

112,500 mi/180,000 km
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.

116,250 mi/186,000 km
Replace engine oil and filter.

120,000 mi/192,000 km/8 yrs
Replace engine oil and filter.
Inspect front and rear brakes.
Check tire inflation and condition.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Replace air cleaner element.
Check parking brake adjustment.
Replace rear differential fluid.
Lubricate all hinges, locks, and latches with multi-purpose grease.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids, and check for leaks.
#Inspect exhaust system.
#Inspect fuel lines and connections.
Check all lights.
Inspect the underbody.
# = See information on maintenance and emissions warranty, last column, page 151 of your owner's manual.
Inspect drive belt.
Replace dust and pollen filter*.
* = See dust and pollen filter on page 187 of your owner's manual for replacement information under special driving conditions.

9 years
Replace brake fluid (independent of mileage).

120,000 mi/192,000 km/10 yrs
Replace engine coolant, then replace every 60,000 mi/96,000 km/5 yrs.

[Cyclon36]

Maintenance Schedule for normal conditions:


7,500 mi/12,000 km
Replace engine oil.
Check tire inflation and condition.

15,000 mi/24,000 km/1 yr
Replace engine oil.
Check tire inflation and condition.
Inspect front and rear brakes.
Replace engine oil filter.
Check parking brake adjustment.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids and check for leaks.
#Inspect exhaust system.
#Inspect fuel lines and connections.
# = See information on maintenance and emissions warranty, last column, page 151 of your owner's manual.

22,500 mi/36,000 km
Replace engine oil.
Check tire inflation and condition

30,000 mi/48,000 km/2 yrs
Replace engine oil.
Check tire inflation and condition.
Inspect front and rear brakes.
Replace engine oil filter.
Check parking brake adjustment.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids and check for leaks.
#Inspect exhaust system.
#Inspect fuel lines and connections.
# = See information on maintenance and emissions warranty, last column, page 151 of your owner's manual.
Replace air cleaner element.
Replace rear differential fluid.
Replace dust and pollen filter.
Inspect drive belt.

37,500 mi/60,000 km
Replace engine oil.
Check tire inflation and condition.

3 years
Replace brake fluid (independent of mileage).

45,000 mi/72,000 km/3 yrs
Replace engine oil.
Check tire inflation and condition.
Inspect front and rear brakes.
Replace engine oil filter.
Check parking brake adjustment.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids and check for leaks.
#Inspect exhaust system.
#Inspect fuel lines and connections.
# = See information on maintenance and emissions warranty, last column, page 151 of your owner's manual.

52,500 mi/84,000 km
Replace engine oil.
Check tire inflation and condition.

60,000 mi/96,000 km/4 yrs
Replace engine oil.
Check tire inflation and condition.
Inspect front and rear brakes.
Replace engine oil filter.
Check parking brake adjustment.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids and check for leaks.
#Inspect exhaust system.
#Inspect fuel lines and connections.
# = See information on maintenance and emissions warranty, last column, page 151 of your owner's manual.
Replace air cleaner element.
Replace rear differential fluid.
Replace dust and pollen filter.
Inspect drive belt.

67,500 mi/108,000 km
Replace engine oil.
Check tire inflation and condition.

75,000 mi/120,000 km/5 yrs
Replace engine oil.
Check tire inflation and condition.
Inspect front and rear brakes.
Replace engine oil filter.
Check parking brake adjustment.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids and check for leaks.
#Inspect exhaust system.
#Inspect fuel lines and connections.
# = See information on maintenance and emissions warranty, last column, page 151 of your owner's manual.

82,500 mi/132,000 km
Replace engine oil.
Check tire inflation and condition.

6 years
Replace brake fluid (independent of mileage).

90,000 mi/144,000 km/6 yrs
Replace engine oil.
Check tire inflation and condition.
Inspect front and rear brakes.
Replace engine oil filter.
Check parking brake adjustment.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids and check for leaks.
#Inspect exhaust system.
#Inspect fuel lines and connections.
# = See information on maintenance and emissions warranty, last column, page 151 of your owner's manual.
Replace air cleaner element.
Replace rear differential fluid.
Replace dust and pollen filter.
Inspect drive belt.

97,500 mi/156,000 km
Replace engine oil.
Check tire inflation and condition.

105,000 mi/168,000 km/7 yrs
Replace spark plugs.
Inspect valve clearance.
Check idle speed.
Replace engine oil.
Check tire inflation and condition.
Inspect front and rear brakes.
Replace engine oil filter.
Check parking brake adjustment.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids and check for leaks.
#Inspect exhaust system.
#Inspect fuel lines and connections.
# = See information on maintenance and emissions warranty, last column, page 151 of your owner's manual.

112,500 mi/180,000 km
Replace engine oil.
Check tire inflation and condition.

120,000 mi/192,000 km/8 yrs
Replace transmission fluid.
Replace engine oil.
Check tire inflation and condition.
Inspect front and rear brakes.
Replace engine oil filter.
Check parking brake adjustment.
Inspect tie rod ends, steering gear box and boots.
Inspect suspension components.
Inspect driveshaft boots.
Inspect brake hoses and lines (including ABS).
Check all fluid levels, condition of fluids and check for leaks.
#Inspect exhaust system.
#Inspect fuel lines and connections.
# = See information on maintenance and emissions warranty, last column, page 151 of your owner's manual.
Replace air cleaner element.
Replace rear differential fluid.
Replace dust and pollen filter.
Inspect drive belt.

9 years
Replace brake fluid (independent of mileage).

120,000 mi/192,000 km/10 yrs
Replace engine coolant, then replace every 60,000 mi/96,000 km/5 yrs.

[Cyclon36]

added installing and removing shocks under the suspension section

[Cyclon36]

added replacing window glass under body/exterior cosmetic section

[Cyclon36]

added anti-spin oil filter clamp to engine section

[Cyclon36]

updated the valve adjustment link under the engine section. It now links to one with detailed pictures.

[Cyclon36]

added:

Installing a CAI snorkel
Installing a AEM type cold air intake
Removing the stock exhaust
Installing a cat back exhaust
Installing a header
Replacing the MY04+ slave cylinder with a pre04 model
Installing a hardtop wench
Installing aftermarket coilovers

[Cyclon36]

updated the soft top replacement link with the PDF version

[Cyclon36]

updated the engine/transmission section to include how to modify an existing my04+ clutch slave cylinder instead of replacing it.

[Cyclon36]

Updated the link on modifying an 04/05 slave cylinder to one with lots of pictures and a nice detailed write-up.

[REVS9K]

Any instructions on installing the one-touch up window modules. I have owned them for over a year. It's about time I do something with them. Maybe this weekend since I won't be going far with the clutch issues.

[S2k Dude]

Originally Posted by REVS9K

Any instructions on installing the one-touch up window modules. I have owned them for over a year. It's about time I do something with them. Maybe this weekend since I won't be going far with the clutch issues.

Send a PM to Modifry, maybe he can send you the schematic that we used to do the install.

[suzukasue]

Originally Posted by REVS9K

Any instructions on installing the one-touch up window modules. I have owned them for over a year. It's about time I do something with them. Maybe this weekend since I won't be going far with the clutch issues.

Here you go Tut - I found Bob's diagram from the last time we installed these. This mod is THE BEST! Enjoy! I know I sure do (with much thanks to Modifry and S2kDude!).

[REVS9K]

Thank You!

[spider2k]

shoulda came sunday and we'd have done em!!

[REVS9K]

Originally Posted by spider2k

shoulda came sunday and we'd have done em!!

That would have been nice

[WhiteGAS2K]

Has anybody installed a XM Rodie2 in their S2K? I would like to see some mounting and hardwireing ideas. I did not opt for the factory XM option as I would like to move the unit between different vehicles.

Thanks,
Chuck

[tonybell_57]

Originally Posted by WhiteGAS2K

Has anybody installed a XM Rodie2 in their S2K? I would like to see some mounting and hardwireing ideas. I did not opt for the factory XM option as I would like to move the unit between different vehicles.

Thanks,
Chuck

I just put one in my wife's Civic, but it's not hardwired. She wanted to keep it portable.

[1QUICK1]

Had to find this thread to reset the MAINTENANCE REQUIRED light.

Thought I bump for all the noobs. (see top of thread, if you pushed "go to first new post")

...so what is it to reset MAINT REQU'D? Insert key, push button, on/off, put your leg foot in & shake it all about...no that's the hokie pokie

[Cyclon36]

Originally Posted by 1QUICK1

Had to find this thread to reset the MAINTENANCE REQUIRED light.

Thought I bump for all the noobs. (see top of thread, if you pushed "go to first new post")

...so what is it to reset MAINT REQU'D? Insert key, push button, on/off, put your leg foot in & shake it all about...no that's the hokie pokie

Thanks... Added to the list.

[Cyclon36]

Added my remote function while car is started feature under the electrical section.

[Lance]

Originally Posted by Cyclon36

added:

Installing a CAI snorkel
Installing a AEM type cold air intake
Removing the stock exhaust
Installing a cat back exhaust
Installing a header
Replacing the MY04+ slave cylinder with a pre04 model
Installing a hardtop wench
Installing aftermarket coilovers

A "hardtop wench" is that the girl that takes the hard top on and off??

Lance

[Cyclon36]

Originally Posted by Lance

A "hardtop wench" is that the girl that takes the hard top on and off??

Lance

Yup! And some versions come with their own hardtop stand

[XraX]

did some research on Ricks 4.57 gears. Some find the whining problematic others dont because "race cars whine" (Note the quote). has anybody installed the 4.57 gears and had their fluid checked for shavings, or not had the whine at all?